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High-Quality Taiwan-Made Sensor Faucets
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09:58
【感應水龍頭是如何製造的】潛入巨大工廠!顛覆常識的水龍頭製造過程【一起來參觀多亮感應水龍頭的工廠吧!!】
感應出水!?感應出水!?將「感應水龍頭變成現實,感應水龍頭接連登場! ⸻ ■ 內容 ▼ 台灣出現的工廠……「感應水龍頭」製作全貌揭曉! 本次採訪的是專門製作感應水龍頭、感應沖水器、腳踩式水龍頭產品的公司「DOL多亮企業有限公司」。記者參訪了位於台灣,這個以晶片聞名的國家上的感應水龍頭工廠。將銅件以高速加工方式形成了水龍頭的金屬部分。然而,從這裡到成品完成,還有一段漫長的路要走。 ▼「想做感應靈敏並非常耐用與公司形象一樣的感應水龍頭」 在位於霧峰的DOL總公司,製造多種感應水龍頭。「我想製作感應靈敏並非常耐用一樣的水龍頭」。不過,實際要商品化,因為設計過於複雜,製造過程極為困難。 ▼我們保持100%全檢,以及0.99%出廠無故障紀錄 台灣多亮DOL製作了感應水龍頭、感應沖水器、腳踩式水龍頭等各種功能的水龍頭,而至今仍熱賣的是T-615-1與T-918。由於造型繁複,對工匠來說極具挑戰。 ⸻ ■ 演出者 多亮企業有限公司 ⸻ ◆《前往台灣高級工廠》 台灣的「工廠」!作為支撐台灣製造業的重要據點,卻少有人真正了解產品是在哪裡、如何被製造的。因此,我們的攝影機潛入這些製造的核心——工廠! 為什麼要挑戰開發這項產品?為什麼能成為全球市佔第一?這些自豪的工廠裡,隱藏著什麼樣的智慧與創意? 透過拍攝呈現震撼影像;搭配頂級職人技藝與不為人知的開發秘辛,展現只在這裡才能看到的精彩「製造世界」! ⸻ ◆ 工廠網站 https://www.dol.com.tw ◆ 官方FB https://www.facebook.com/faucetdol ◆官方LINE duoliang1996
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01:03
CNC Precision Manufacturing – Duo Liang Sensor Faucets
At Duo Liang, every sensor faucet begins with CNC precision machining to ensure accuracy, durability, and long-term reliability. Using advanced multi-axis CNC equipment, we transform raw brass and stainless-steel materials into high-precision faucet bodies with tight tolerances and consistent quality. 1. High-Precision Machining for Perfect Fit Our CNC machining process ensures: Tolerance control within ±0.01 mm Smooth internal surfaces to reduce water friction Stable structural integrity for long-term commercial use Each component is cut, milled, and refined to match engineering drawings exactly. 2. Consistent Quality Through Automation Fully automated CNC centers enhance: Production consistency Repeatability for large-volume orders Reduced defect rates This is critical for sensor faucets where installation alignment and sealing precision must be perfect. 3. Optimized for Sensor Technology CNC machining creates precise chambers for: Infrared sensor modules Solenoid valves Water-flow channels Accurate dimensions ensure the sensor’s stability, detection accuracy, and fast response time. 4. Material Excellence We process multiple materials depending on customer needs: Lead-free brass (NSF-compliant options) SUS304 / SUS316 stainless steel Zinc alloy housings (cost-efficient option) Every part is machined to ensure strength and corrosion resistance before plating. 5. Ready for Plating and Assembly After CNC machining, surfaces are prepared for: Polishing PVD coating Chrome plating Powder coating The final result is a sensor faucet body that is visually refined and structurally robust.
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01:16
Polishing Process for Sensor Faucets
High-Precision Surface Treatment for Premium Touchless Faucets Polishing is a critical manufacturing step in producing high-quality sensor faucets. It determines not only the visual appearance of the faucet body, but also the long-term durability, corrosion resistance, and plating adhesion. At our facility, each faucet undergoes a rigorous multi-stage polishing process to guarantee a flawless finish that meets international commercial-grade standards. 1. Pre-Polishing Surface Preparation Before polishing, the faucet body is inspected for casting or machining marks. Skilled technicians perform initial trimming, deburring, and surface leveling to ensure that all edges, curves, and contours are uniform. This creates a stable foundation for the following precision polishing stages. 2. Mechanical Rough Polishing The first polishing stage uses industrial grinders and wheel sanders to remove micro-defects on the brass or zinc alloy surface. This step eliminates tool marks from CNC machining and ensures consistent geometry. Proper rough polishing is essential for creating a smooth, even base layer. 3. Fine Polishing and Mirror Smoothing After rough polishing, the faucet body undergoes fine and ultra-fine polishing using specialized buffing wheels and high-grade abrasive compounds. This phase enhances brightness, smoothness, and surface reflection, achieving a true mirror-finish surface. The quality of this finish directly affects the performance of subsequent electroplating or PVD coatings. 4. Precision Hand-Polishing for Complex Surfaces Areas around the sensor window, curves, and internal corners are hand-polished by experienced technicians. Hand-polishing ensures that every critical area—especially where CNC machines cannot reach—meets both aesthetic and functional requirements. 5. Cleaning, Degreasing, and Quality Inspection Once polishing is complete, the faucet body is thoroughly cleaned with ultrasonic degreasing to remove polishing compounds and micro-dust. Components are then visually and mechanically inspected under strong lighting to ensure uniformity, smoothness, and zero surface defects. 6. Ready for Plating and Surface Treatment A professionally polished surface ensures superior adhesion for chrome plating, PVD coating, or powder coating. Polishing quality directly impacts corrosion resistance, color uniformity, and long-term durability—especially in commercial environments such as malls, hotels, hospitals, and public restrooms.
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